Kaiping Line is a commonly used equipment for flat processing of metal sheets,widely used in the metal manufacturing industry.This article will provide a detailed introduction to the process flow and precautions of Kaiping Line.
1、Kaiping Line Process Flow
1.Loading:Place the metal sheet to be processed on the leveling line,ensuring that the sheet is clean and free of burrs.
2.Loosening:The sheet is received by a primary unwinder,and cracks,back bends,and edge deviations on the sheet are corrected using a flat line unwinding roller.
3.Flattening:The board is received and flattened through a flattening line to make it flat.
4.Roll separation:The sheet is handed over to a roll separation machine for roll separation,separation of the sheet,and treatment of burrs exposed on the upper part of the sheet.
5.Spinning:The sheet is spun by a rotary tangent roller machine to improve its flatness.
6.Water cooling:After being spun,the Kaiping line needs to be cooled by water cooling to shorten the time for the board temperature to rise.
7.Finishing roll pressing:The sheet is finely processed through a pressure release device,and flattened and stretched at the end of the sheet to ensure the consistency of the flatness of the sheet.
8.Vertical warping correction:The purpose of warping roller correction is to balance the tension inside the board and improve the flatness of the board.
9.Inspection:Inspect the processed board and check whether the open line meets the specified standards.
10.Unloading:Place the processed boards on the conveyor belt for unloading,facilitating storage and subsequent processing.
2、Precautions for Kaiping Line
1.Pre use inspection:Before starting up,inspect the operating equipment to ensure stability and no malfunctions.
2.Regular maintenance:The Kaiping line has suffered from long-term wear and tear,and some working parts need to be replaced regularly to ensure the stability and efficiency of equipment operation.
3.Strict processing process control:In order to ensure product quality,the processing process should be standardized and streamlined,and attention should be paid to controlling the parameters of each process.
4.Material selection:When selecting materials,parameters such as thickness,width,and length of the board need to be considered to ensure that the board can be processed smoothly on the equipment.
5.Noise management:The Kaiping Line will generate significant noise during operation,so attention should be paid to the environment inside the factory and employees'ear protection.
6.Strict operation:From adjusting and inspecting the working device to starting up and debugging,experienced operators are required to ensure product quality and operational safety.
7.Environmental maintenance:In addition to paying attention to maintenance,operators of Kaiping Line also need to clean the equipment and surrounding environment every day to maintain cleanliness and hygiene.
Overall,the process flow of Kaiping Line is relatively long,and each link is of great importance.At the same time,when using Kaiping Line,attention should be paid to equipment maintenance and management to ensure product quality and production efficiency.
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